Opel Astra G, Zafira - Starter burnt inside | HELLA

Opel

Astra G, model year 1998 - 2004

Astra G, Classic, model year 1999 - 2002

Zafira, model year 1999 -2005

All models

Starter burnt inside

Ignition lock stiff

If this defect is found on the above mentioned vehicles, the problem may be related to a faulty ignition lock. The cause of this problem can be stiffness on the guide pin on the ramp in the ignition lock. In this case the ignition lock jams in the starting position. The starter "runs with the engine" and suffers thermal damage as a result.

In the case of starter damage the following work is to be undertaken:

  • Remove ignition lock
  • Check lock cylinder, oil
  • Check guide pin, grease
  • Check ignition starter switch

If mechanical defects are found during disassembly, the related parts are to be renewed.

On this aspect please follow the installation instructions from the vehicle manufacturer.

Important safety note
Technical information and practical tips have been compiled by HELLA in order to provide professional support to vehicle workshops in their day-to-day work. The information provided on this website is intended for use by suitably qualified personnel only.

Reprinting, distribution, reproduction, exploitation in any form or disclosure of the contents of this document, even in part, is prohibited without our express, written approval and indication of the source. The schematic illustrations, pictures and descriptions serve only for the purposes of explanation and representation of the instructions and cannot be used as a basis for installation or assembly work. All rights reserved.

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