Data sheet | |
---|---|
Manufacturer | Mazda |
Vehicle model | CX 5 (KE) |
Engine code | 2.2 16V CDI Skyactiv-D |
Year of manufacture | 2011-2017 |
Symptoms | Charging system malfunction | I-stop warning lamp flashes | Alternator control lamp lights up | Overrunning alternator pulley defective |
Important safety note
If the error message "Charging system malfunction - engine stop possible" is displayed in the instrument cluster on the above-mentioned vehicle model, one cause for this may be a defective overrunning alternator pulley. In our case study, the defect occurred immediately after the engine had been started. The alternator control lamp also came on and the i-stop warning lamp started to flash.
After opening the bonnet and the carrying out of a visual inspection, a damaged V-ribbed belt was immediately diagnosed as the cause. After more troubleshooting, pronounced rubber abrasion on the alternator's belt pulley was detected, which could ultimately be traced back to a defective overrunning alternator pulley.
A stuck overrunning alternator pulley leads to load change reactions on the belt drive and can lead to damage or, as in our case, to a tear in the V-ribbed belt.
In the case of this engine variant, the water pump is also driven by the V-belt. Continuing to drive with a defective V-ribbed belt can lead to overheating and engine damage. After the repair, the relevant error memory entries in the control units must be deleted.
The overrunning alternator pulley, also called the alternator freewheel, must be checked regularly to ensure the functioning of the accessory drive and to avoid damage. A defective freewheel is noticeable as a result of an unsteady rotation of the accessory drive unit and the resulting noise. An alternator with an intact freewheel should come to a delayed stop when the engine is switched off.
Reprinting, distribution, reproduction, exploitation in any form or disclosure of the contents of this document, even in part, is prohibited without our express, written approval; indication of the document source is also required. The schematic illustrations, pictures and descriptions serve only for the purposes of explanation and representation of the instructions and cannot be used as a basis for installation or assembly work. All rights reserved.
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