HELLA Intercoolers: Optimized Airflow and Deformation Resistance

An intercooler is a device used in vehicles with turbocharged engines to cool the air that has been compressed by the turbocharger before it enters the engine's combustion chamber. HELLA offers a comprehensive range of intercoolers for passenger cars and light commercial vehicles, which are highly effective in reducing the temperature of this compressed air, making it denser. Denser air allows for better combustion, improved engine efficiency, and more power.

  • High Quality and Reliability: HELLA intercoolers meet high quality standards and ensure durability and consistent performance. This ensures that optimum engine temperatures are maintained over time, which contributes to efficient and low-emission engine operation.

  • Deformation Resistance: The components of HELLA intercoolers are optimized designed to withstand highest mechanical and thermal loads.

  • Easy Installation: Designed for precise fit and finish, HELLA intercoolers enable quick and smooth installation, reducing vehicle downtime and ensuring optimal performance post-installation.

Spare Parts Finder
Manual vehicle identification OE-No.
Top manufacturers
Other manufacturers
Vehicle series Back
Vehicle Back

Enter the OE number in the input field. You will usually find the OE number on the spare part itself or in the vehicle documents.

Spare Parts Finder
Simple vehicle identification Also determine spare parts with OE numbers Detailed product information
dummy
Processing Selected Car

Choose category:
Back
dummy
Share
Send via Copy link
URL copied to the clickboard !
Article NUmber
Number
Article Number Was Copied !
Search The Web Mounting Instructions
More Details
Name Value
Less Details

Your Dealer
Autoteile Krammer GmbH
dummy
Lechstraße 1-3
68199 Mannheim
Show Map

Why HELLA?

HELLA A/C benefits

HELLA EC Intercoolers’ additional benefits

Investing in a HELLA intercooler means choosing a product that enhances engine efficiency, reduces turbo lag, and contributes to overall vehicle performance. With HELLA's commitment to quality and innovation, customers can trust that they are selecting a reliable component for their vehicle's engine cooling system.

Optimized Airflow: Engineered to deliver consistent and balanced airflow, HELLA intercoolers enable optimized filling rates for the vehicles' combustion engine. Denser air allows for better combustion, improved engine efficiency, and more power.

Comprehensive Range: With a diverse selection of intercoolers suitable for various vehicle models, HELLA caters to a wide spectrum of automotive needs.

How does it work

How does it work?

Compression of Air: In turbocharged or supercharged engines, air is compressed by the turbocharger or supercharger to increase the amount of air and fuel entering the engine, which improves power output. However, compressing air generates heat, and hot air is less dense than cool air, meaning it contains less oxygen.

Role of the Intercooler: The intercooler’s job is to cool down this hot, compressed air before it enters the engine's combustion chambers. This cooling process increases the air’s density, allowing more oxygen to enter the engine. More oxygen means better combustion and more power.

How the Cooling Works: The intercooler uses either air-to-air or air-to-water cooling methods:

Air-to-Air Intercooler: This is the most common type. The compressed air flows through tubes in the intercooler while ambient air (from outside the vehicle) flows over the intercooler’s fins. The heat from the compressed air is transferred to the cooler outside air, lowering the air temperature.

Air-to-Water Intercooler: In this design, the compressed air flows through a heat exchanger that uses coolant (usually water or a water-based solution) to absorb the heat. The coolant is then circulated through a radiator to release the heat into the environment.

Replace A/C parts

Why and when to replace?

Leaks: If the intercooler develops cracks or leaks, it can no longer effectively cool the compressed air. Leaks allow air to escape, reducing the intercooler’s efficiency and leading to poor engine performance. If leaks are detected, replacing the intercooler is necessary.

Clogging or Blockages: Over time, dirt, oil, or other contaminants can clog the internal passages of the intercooler, limiting airflow and its ability to cool the compressed air properly. If the intercooler becomes blocked and cannot be cleaned or repaired, it should be replaced.

Reduced Cooling Efficiency: If the intercooler fails to cool the air effectively, it can lead to engine overheating, reduced engine performance, and even engine knocking. This can be due to internal damage or degradation of the intercooler over time, making replacement necessary to restore performance.

Physical Damage: Impact damage (from road debris, accidents, or other external factors) can cause significant damage to the intercooler’s fins or tubes. This can severely impair its cooling capabilities, requiring a replacement.

Corrosion or Rust: If the intercooler is made of materials susceptible to rust or corrosion (such as certain metals), over time, it can deteriorate, leading to reduced efficiency or failure. Corrosion can occur from exposure to moisture or contaminants, and a corroded intercooler should be replaced.

Engine Performance Issues: If you notice a drop in engine performance, reduced power, or poor fuel efficiency, it could be a sign that the intercooler is not functioning properly. In such cases, a thorough inspection is needed to determine if a replacement is necessary.

Age and Wear: Like other engine components, intercoolers can wear out over time, especially in high-performance or heavily used vehicles. After many years or miles of service, the intercooler may lose its effectiveness and require replacement.

Premium Technical Expertise and Service

What does HELLA offer?

Premium Technical Expertise and Service: Our technical workshop service, being provided through our experts, is rounding off our technical service. In addition to Tech World, our Partner World offers targeted content for wholesalers, helping them to better serve their customers.

HELLA Gutmann's Diagnostic Competence: With our first-class technical support, workshops will be able to repair the cars of today – and tomorrow. Our technical competence in workshop equipment will support this. We offer advanced vehicle diagnostics also for AC and EC, ensuring that workshops are able to deliver top-notch service.

Target-oriented Marketing Services: Entire communication to market and supporting the W/D with a powerful communication package.

Vast Data Management Services: HELLA’s sophisticated data management services allow for precise and efficient parts identification, ensuring that wholesalers and workshops can quickly find the right parts.

Tailormade Logistic Solutions: Our logistics are designed to meet the specific needs of our partners, ensuring timely and reliable delivery of products.

More details on our intercoolers

Vehicle-specific spare parts

Vehicle-specific spare parts

Our online catalogue is designed to make it easier for you to search for spare parts. This means that you can, for example, enter the relevant vehicle by using our comprehensive manufacturer list, the type designation or the engine code.

Vehicle-specific spare parts

Technical product information

Technical product information

In this database, you will find technical information about our products and specific vehicle systems – prepared by experienced technicians and mechanics.

Technical product information

Further technical information

Changing the air conditioning compressor
Basic Knowledge
Changing the air conditioning compressor
Troubleshooting a faulty air conditioning compressor? Here you will find causes of failure, video instructions and tips for replacing compressors.
Reading time: 16 minutes
Technical product
General air-conditioning leak detection
Reading time: 1 minute
Technical product
Oil coolers for hydrodynamic retarders
Reading time: 1 minute
Technical product
Toothed belt coolant pump kits
Reading time: 3 minutes
Technical product
Coolant pumps
Reading time: 2 minutes
 Cooling system check
Basic Knowledge
Cooling system check - Troubleshooting & diagnostics
Problems with the engine cooling? Discover how to diagnose malfunctions such as overheated engines and cold heaters.
Reading time: 2 minutes
Defective water pump
Basic Knowledge
Defective water pump - car workshop
Recognising the symptoms of a defective water pump in the car, including practical installation instructions and a video guide to replacing it.
Reading time: 4 minutes
Rinsing and ventilating cooling system
Basic Knowledge
Rinsing and ventilating cooling system - instructions
Receive professional instructions for flushing and bleeding the cooling system, including checking for leaks.
Reading time: 4 minutes
Refilling coolant
Basic Knowledge
Refilling coolant - coolant table
Here you will find a list of the coolant filling quantities of various vehicle types plus the instructions for checking the coolant.
Reading time: 2 minutes
Engine cooling
Basic Knowledge
Engine cooling - design & function
Learn the basics of engine cooling, the structure and function of cooling systems and their main components.
Reading time: 3 minutes

Other products

Great! Just one more Step

Subscription successful

Head to your inbox and confirm your email address so that you don’t miss our updates!

Get ready for brand new technical videos, car repair advice, trainings, helpful diagnostic tips, marketing campaigns and much more... delivered straight to your inbox every two weeks!